Technology equipment

• Futu1 offers a comprehensive range of heat treatment solutions, including annealing, normalizing, quenching, frequency hardening, tempering, and carburizing..etc, all tailored to meet specific customer needs. With a production capacity of up to 3,000 tons per year, we are well-equipped to handle diverse requirements.
• Futu1 operates a continuous heat treatment furnace system that excels in achieving precise case depth and surface hardness while minimizing deformation during the quenching and carburizing processes.
• Furthermore, we have invested in a medium frequency hardening furnace system, which includes four furnaces, to ensure precise frequency hardening for tooth area, hubs, and shaft necks…etc, fully aligned with the product's technical specifications.
• At FUTU1, surface treatment and painting are carried out in a closed-loop system, encompassing every step from surface pretreatment to painting and drying. This approach ensures high quality throughout the process, enabling the production line to achieve an output of 500,000 products per year.

FUTU1 is equipped to meet a wide range of design and machining requirements for high-precision parts, molds, patterns, fixtures, jig gauges, and both single prototypes and mass production components. This capability is supported by state-of-the-art equipment and machines, including:

• CNC Lathe
• CNC milling machine, CNC machining center
• CNC grinding machine
• CNC broaching machine
• CNC drilling machine
• Tooth machining equipment: CNC gear hobbing machine, CNC gear shaping machine.
• Supporting equipment: Laser engraving machine, burr grinder, cutter dressing machine, Electrical discharge machining (EDM) spark erosion machine…etc.

Technology capability: shaft-shaped & disc shaped parts, engine cover can be machined.

Technology capability: moulds, patterns, fixtures, box-shaped parts can be machined.

Technology capability: Single thread groove, spline, internal tooth profile…etc can be machined.

Technology capability: drilling, reaming, boring, tapping, chamfering of holes (through, stepped holes on various surfaces) …etc can be done

Technology capability: Gear hobbing and shaping can be done with high accuracy

                                      Accuracy grade can be achieved: grade 7, diameter of part (max.): 150mm, module (max.): M4

Technology capability: cylindrical diameter and holes can be ground with high accuracy.

Technology capability: machining and assembling the parts by welding beads can be done.

Futu1 is fully equipped to manufacture forging and pressing blanks tailored to a wide range of products and designs. Our facility features three advanced production lines to meet diverse requirements:

• Production line for Rod, Connecting and Fork Gearshift: Production capacity:8.500.000pcs/year.
• Forging & Pressing line: production capacity: 7.000.000pcs/year, specializing in manfufacturing sprocket timing, Boss Center, Boss, Sprocket Final Driven, Shaft…etc.
• Fine blanking line: Production capacity: 6.500.000 pcs/year, specialized in producing sprocket cam, side plate…etc.

We incorporate cutting-edge technology into our manufacturing process, utilizing simulation software for hot forging deformation. This allows us to calculate and optimize the most suitable die and mold designs, to reduce input weight and minimize the defective rate during the forging process.

We are capable of producing forging blanks with a maximum weight of 2 kg, achieving fine blanking accuracy of grade 8.

Forging technology process: 2D drawing →  3D drawing is created → 3D drawing for die/mold → 3D Qform simulation → Trial production of samples → the operation process sheet is prepared for the new product.